Maricopa Community Colleges  GTC136   19972-20086 
Official Course Description: MCCCD Approval: 07/22/08
GTC136 19972-20086 LEC 2 Credit(s) 2 Period(s)
Molding-Certified Operator Training
Mission statement and program objectives. Operator tasks, safety, activity board and operator instruction sheet. MATTEC codes and barcode labels. Machinery safety equipment, Material Safety Data Sheets and measuring equipment.
Prerequisites: None.
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MCCCD Official Course Competencies:
 
GTC136   19972-20086 Molding-Certified Operator Training
1. Explain the mission statement of Intesys Technologies and the program objectives of operator training. (I)
2. Describe the specific basic tasks of a molding operator. (II)
3. Explain the three elements that comprise an operator's certification score. (III)
4. Describe specific factors effecting personal safety on the job. (IV)
5. List and describe the specific information contained on the Activity Board. (V)
6. Explain the importance of the Operator Instruction Sheet and describe verification procedures. (VI)
7. Describe how to log in/out and utilize MATTEC. (VII)
8. Describe specific procedures for using barcode labels. (VIII)
9. List and describe safety equipment designed to prevent injury when operating the molding machines. (IX)
10. Explain what a Material Safety Data Sheet (MSDS) is and describe its contents. (X)
11. List and describe the use of the equipment for measuring parts. (XI)
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MCCCD Official Course Outline:
 
GTC136   19972-20086 Molding-Certified Operator Training
    I. Introduction
        A. Mission statement
        B. Program objectives
          1. Career path
          2. Knowledge, skills and abilities
          3. Empowerment
          4. Productivity
          5. Reduced turnover
      II. Operator Tasks
          A. Capturing and inspecting parts
          B. Sorting and packing
          C. Scrapping
          D. Documenting work
          E. Working safely
        III. Certification Score
            A. Oral and written exams
            B. Performance review
            C. Training, outside experience, tenure and education
          IV. Safety
              A. Hair
              B. Clothing
              C. Machinery hazards
              D. Medication
              E. Drugs
            V. Activity Board
                A. Press assignment
                B. Mold activities
                  1. Mold
                  2. Color
                  3. Changes
                C. Quality issues
                  1. Priority shipping
                  2. Problem areas
              VI. Operator Instruction Sheet
                  A. Equipment
                  B. Procedures
                  C. Supplies
                  D. Verification - MATTEC
                VII. MATTEC
                    A. Log in
                    B. Log out
                    C. Job
                    D. Good parts
                    E. Scrap
                    F. Hourly breaks
                    G. Other
                  VIII. Barcodes
                      A. Verification
                      B. Numbering
                      C. Placement
                      D. Disposal of leftovers
                    IX. Machine Safety Equipment
                        A. Drop bar
                        B. Safety switches
                        C. Gates
                          1. Front
                          2. Back
                        D. Emergency stop button
                      X. MSDS
                          A. Manufacturer
                          B. Specific hazard
                          C. Specific health/safety warnings
                          D. Corrective action
                          E. Personal protective equipment
                          F. Cautions
                        XI. Measuring Equipment
                            A. Calipers
                            B. Micrometer
                            C. Height stand
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